How to Become a Helical Piles Installation Expert, Starting from Scratch

Pearce Marine Team
helical piles installation

Helical piles installation is a modern foundation solution that's simple, quick, and efficient. If you're curious about how this innovative process can benefit your construction projects, here's a quick breakdown:

  • Helical Piles easily adapt to different soil conditions, offering all-weather and remote installations.
  • They provide instant load-bearing capacity—no waiting for concrete to set.
  • The installation process involves minimal site disturbance, making it environmentally friendly.

Helical piles, also known as screw piles, are a game-changer in today's construction world. These steel shafts with helical flights are taking over traditional methods for building foundations, promising sturdiness and speed. Imagine installing a durable foundation for your bulkhead or dock, even in challenging locations, without heavy machinery or any digging mess.

For Long Island property owners facing shoreline challenges, helical piles could be an ideal choice. From their ability to handle difficult terrains to resisting coastal erosion while upholding structures, these piles are revolutionizing marine construction.

Infographic showing the step-by-step installation process of helical piles, featuring Quick Install in Hours or Days, All-Weather Capability, Minimal Environmental Impact, and Instant Load-Bearing Capacity - helical piles installation infographic infographic-line-5-steps-blues-accent_colors

Helical piles installation terminology:

Understanding Helical Piles

Helical piles are a type of steel foundation anchor designed to support structures by transferring loads deep into the ground. These anchors are often referred to as screw piles because of their unique design. They feature a steel shaft with one or more helical flights (or blades) welded onto it. This design allows the pile to be screwed into the ground, much like a large screw.

Steel Foundation Anchor

The steel foundation anchor is the backbone of a helical pile. Made from high-quality steel, these anchors are robust and durable. They are specifically engineered to withstand various environmental conditions, including the corrosive effects of saltwater in marine environments. This makes them an excellent choice for projects like docks and piers.

Compressive Loads

Helical piles are designed to handle compressive loads, which is the weight or force that pushes down on a structure. When installed, the helical flights of the pile create a firm grip in the soil, allowing the pile to support significant vertical loads. This capability is crucial for maintaining the stability of structures like bulkheads, especially in areas prone to erosion or shifting soil.

Screw Piles

The term screw piles highlights the installation method of helical piles. Unlike traditional piles that require heavy machinery and extensive excavation, screw piles are installed using hydraulic machinery that rotates the pile into the ground. This method is efficient and causes minimal disturbance to the site. It also allows for installation in tight or limited access areas, making it ideal for marine construction projects.

Helical piles have been a trusted solution for over two centuries, evolving with advancements in materials and engineering techniques. They offer a versatile and reliable option for modern construction needs, especially in coastal regions like Long Island.

Benefits of Helical Piles Installation

When it comes to foundation solutions, helical piles installation stands out for its remarkable benefits. Let's explore the key advantages that make them a preferred choice for many construction projects.

All-Weather Installation

Whether it's sunny or stormy, helical piles can be installed in any weather. This flexibility is a significant advantage when working on tight schedules or in unpredictable climates. Unlike traditional foundation methods that might require specific weather conditions, helical piles keep your project moving forward, rain or shine.

Low Environmental Impact

Helical piles are kind to the environment. They don't require extensive excavation, which means less soil disturbance and minimal site disruption. Moreover, they can be easily removed and reused, leaving a tiny environmental footprint. This makes them an eco-friendly choice for projects that prioritize sustainability.

Instant Load-Bearing Capacity

One of the standout features of helical piles is their instant load-bearing capacity. Once installed, they can immediately support structures without the need for curing time, as required by concrete foundations. This immediate readiness helps streamline construction timelines, allowing for faster project completion.

Helical piles offer instant load-bearing capacity, reducing construction time significantly. - helical piles installation infographic 3_facts_emoji_light-gradient

These benefits, combined with their adaptability and efficiency, make helical piles a smart choice for modern construction projects. They offer a robust solution that caters to diverse needs, from remote locations to environmentally sensitive areas.

Next, we'll explore the step-by-step guide to helical piles installation, ensuring you have all the information needed for a successful project.

Step-by-Step Guide to Helical Piles Installation

Installing helical piles is straightforward if you follow the right steps. Here's a simple guide to help you understand the process from start to finish.

1. Design and Supply

Before you start, it's crucial to design the helical pile system according to your project's needs. This involves determining the number and depth of piles required. The deeper a pile goes, the more support it provides. Once the design is set, ensure that the correct piles are supplied. They must meet the specifications for the load they will bear and the soil conditions they will face.

2. Drive Head Attachment

The next step is to attach the helical pile lead section to the drive head. This is usually done using a torque motor connected to an excavator. The drive head is what will rotate the pile into the ground. Proper attachment is essential for smooth and accurate installation.

3. Pile Rotation

With the drive head attached, you can begin rotating the pile into the ground. This is done in a smooth, clockwise motion. The pile advances approximately three inches per revolution. It's crucial to maintain a steady pace and apply the right amount of crowd (downward pressure) to ensure the pile penetrates the soil correctly.

4. Extension Sections

Once the lead section is fully embedded, you may need to add extension sections to reach the desired depth. These sections are connected using bolts and nuts that must be snug-tightened. The number of extensions depends on how deep the pile needs to go, as outlined in the installation plan.

5. Alignment Checks

Throughout the installation, regularly check the pile's alignment, inclination, and orientation. This ensures the pile is being installed according to the preapproved plan. Misalignment can affect the pile's load-bearing capacity and overall effectiveness. Regular checks help catch and correct any issues early on.

By following these steps, you ensure a precise and efficient installation of helical piles, ready to support your structure immediately.

In the next section, we'll look at the essential equipment needed for helical piles installation to ensure you have everything required for a successful project.

Essential Equipment for Helical Piles Installation

To install helical piles effectively, having the right equipment is key. Let's explore the essential tools and machinery you'll need.

Hydraulic Machinery

Hydraulic machinery is the backbone of helical pile installation. These machines provide the force needed to drive piles deep into the ground. Their power and precision make them ideal for maintaining the steady pace required during installation. They also ensure that the piles penetrate the soil without causing unnecessary disturbance.

Torque Motor

A torque motor is crucial for rotating the helical piles into the ground. It's typically attached to the drive head and is responsible for turning the pile at the correct speed and force. Monitoring the torque during installation is vital. It helps verify that the pile is reaching the intended depth and bearing capacity. The torque motor ensures that each pile is installed with precision, matching the design requirements.

Excavators

While smaller machines like skid steers might seem convenient, excavators are the preferred choice for professional helical pile installation. Excavators provide the necessary stability and power to handle the torque and pressure needed for deep installations. They can apply the downward force required to keep the pile aligned and ensure it advances at the correct rate. This minimizes soil disturbance and maximizes the pile's load-bearing capacity.

In summary, using the right equipment is crucial for a successful helical piles installation. Hydraulic machinery, torque motors, and excavators work together to ensure that the piles are installed accurately and efficiently.

Next, we'll answer some frequently asked questions about helical piles installation, including whether you can tackle this project yourself and what costs to expect.

Frequently Asked Questions about Helical Piles Installation

Can I install helical piles myself?

While it might be tempting to try a DIY helical piles installation, it's not as simple as it seems. Installing these piles requires specialized equipment like hydraulic machinery and torque motors. These tools aren't typically found in a standard toolbox.

However, if you're set on doing it yourself, you might consider using a metal rod or a 2x4 to help guide the pile into the ground. Though, that without the right tools, you might not achieve the necessary depth or alignment. This could compromise the stability and safety of the structure you're supporting.

For most people, hiring professionals is the safest and most efficient option. They have the expertise and equipment to ensure a successful installation.

How much does it cost to install helical piles?

The cost of installing helical piles can vary widely based on several factors. On average, you can expect to spend between $2,000 to $4,000 per pier. This cost includes materials, labor, and the use of specialized equipment.

Factors that influence the cost include the size and type of the pile, soil conditions, and the load requirements of your project. Complex projects or those requiring deeper installations may push costs higher. It's important to get a detailed estimate from a professional to understand the full scope of the expenses involved.

How deep do helical piles need to go?

The depth required for helical piles depends on load and soil conditions. Typically, these piles are installed to a depth of 10 to 25 feet. However, this can vary based on the specific needs of your project.

The goal is to reach a soil layer that can support the anticipated load. Achieving the right depth is crucial for the stability and longevity of the structure. A professional installer will assess the soil and load conditions to determine the optimal depth for your helical piles.

Next, we'll wrap up with a look at the expertise and craftsmanship Pearce Marine Construction brings to every project.

Conclusion

At Pearce Marine Construction, we take pride in our expertise and craftsmanship when it comes to helical piles installation. As a woman-owned marine construction company based in Long Island, NY, we bring generational knowledge and meticulous attention to detail to every project.

Our team understands the unique challenges of shoreline construction in Nassau and Suffolk County. We are committed to providing robust and reliable foundation solutions, ensuring that your structures are secure and long-lasting. Whether it's installing bulkheads to protect against erosion or crafting beautiful, durable docks and decks, our work stands the test of time.

Choosing Pearce Marine Construction means choosing a partner who values quality and precision. We combine modern techniques with time-tested practices to deliver exceptional results. If you're considering helical piles for your next project, trust us to handle the job with the care and expertise that has earned us our reputation in Long Island.

Thank you for taking the time to learn about helical piles installation. We hope this guide has provided you with valuable insights. If you have any questions or need further assistance, reach out to us. We're here to help you build a strong foundation for your future projects.

Pearce Marine Team

Contact Us

Corporate Office

4940 Merrick Road Ste 236
Massapequa Park, NY 11762

Service Areas

Head of the Harbor
Aquebogue
Greenport
Huntington
Lloyd Harbor
Nassau County
Suffolk County
Thank you! Your submission has been received!
A member of our team will be in touch with you shortly.
Oops! Something went wrong while submitting the form. Please check the form for errors and try your submission again.